Reference Text File for AZ TECHNOLOGY, INC. GS-00F-0085M

AZ Technology, Inc

AZ Technology, Inc

7047 Old Madison Pike, Suite 300

Huntsville, AL 35806

Telephone: (256) 837-9877

Fax: (256) 837-1155

 

Table of Contents Page

 

SIN Description of Services........... ............................... 1

Labor Category Descriptions........ ............................... 2

Services Based on Fixed Unit Price...................... ............................... 7

Labor Rates......... ............................... 7

Company Overview.............. ............................... 9

 

SIN C 6635: Technical Training and Support (Ancillary Services) for

Physical Properties Testing and Inspection (615-5005)..................... ............................... 8

 

SIN C 6635: Technical/Application Development Support (Ancillary Services) for Physical Properties

Testing and Inspection (615-5006)..................... ............................... 8

 

SIN C 6650A: Equipment Maintenance and Repair for AZ

Technology Optical Instruments, Test Equipment, Components and Accessories (615-5000)..................... ............................... 8

 

SIN C 6650A: Service Agreements (Ancillary Services) for

AZ Technology Optical Instruments, Test Equipment, Components and Accessories (615-5004)..................... ............................... 8

 

SIN C 6650A: Technical Training and Support (Ancillary Services) for AZ Technology

Optical Instruments, Test Equipment, Components and Accessories (615-5005)..................... ............................... 8

 

SIN C 6650A: Technical/Application Development Support for Optical Instruments,

Test Equipment, Components and Accessories (615-5006)..................... ............................... 8

 

SIN C H999: Chemical Testing and Analysis (873-2)................... ............................... 8

 

SIN C J099: Preparation and Application of Chemical Compounds (801-001, 801-002, 801-003)....................... ............................... 8

 

SIN C R425: Professional Engineering Services (871-1, 871-2, 871-3, 871-4)........................... ............................... 8

 

DESCRIPTION OF SERVICES

 

SIN C 6635: Technical Training and Support (Ancillary Services) for Physical Properties Testing and Inspection (615-5005): Offers the customer an option to receive training in the use of the purchased equipment and technical support for questions and problems; on-site or off-site training, basic operator training, hardware and/or software training, installation training, and applications development training.

 

SIN C 6635: Technical/Application Development Support (Ancillary Services) for Physical Properties Testing and Inspection (615-5006): Offers the customer an option to receive technical support in the area of optical properties measurements.

 

SIN C 6650A: Equipment Maintenance and Repair for AZ Technology Optical Instruments, Test Equipment, Components and Accessories (615-5000): Offers the customer a choice between hourly and annual service agreements. Examples include time and materials, fixed-price per repair service.

 

SIN C 6650A: Service Agreements (Ancillary Services) for AZ Technology Optical Instruments, Test Equipment, Components and Accessories (615-5004): Offers the customer an option to receive services, all labor, parts and materials necessary to maintain the equipment in good operating condition. Examples include emergency repair service, engineering hardware and software modifications, operator training, telephone service agreement, application assistance, and software support.

 

SIN C 6650A: Technical Training and Support (Ancillary Services) for AZ Technology Optical Instruments, Test Equipment, Components and Accessories (615-5005): Offers the customer an option to receive training in the use of the purchased equipment and technical support for questions and problems; on-site or off-site training, basic operator training, hardware and/or software training, installation training, and applications development training.

 

SIN C 6650A: Technical/Application Development Support (Ancillary Services) for Optical Instruments, Test Equipment, Components, and Accessories (615-5006): Offers the customer an option to receive technical support or application development support. Examples include, but are not limited to system integration and application development.

 

SIN C H999: Chemical Testing and Analysis (837-2): Services for chemical testing and analysis to include physical tests, environmental testing, optics/photometry, spectroscopy, and surface analysis.

 

SIN C J099: Preparation and Application of Chemical Compounds

(801-001) Surface Preparation prior to application of chemical compounds

(801-002) Application of Chemical Compounds to prepared surfaces

(801-004) Support Training/Consultation Services for the preparation and application of chemical compounds.

 

SIN C R425: Professional Engineering Services (871-1; 871-2; 871-3; 871-4),

 

871-1: Strategic Planning for Technology Programs/Activities: The definition and interpretation of high-level organizational engineering performance requirements such as projects, systems, missions, etc. and the objectives and approaches to their achievement. Typical associated tasks include, but are not limited to, analysis of mission, program goals and objectives, requirements analysis, organizational performance assessment, special studies and analysis, and training. Examples include evaluation and preliminary definition of new and/or improved performance goals.

 

871-2: Concept Development and Requirements analysis: Abstract or concept studies and analysis, requirements definition, preliminary planning, the evaluation of alternative technical approaches and associated costs for the development or enhancement of high-level general performance specifications of a system, project, mission or activity. Examples include requirements analysis, cost/cost-performance trade-off analysis, feasibility analysis, regulatory compliance support, technology conceptual designs, and training.

 

871-3: System Design, Engineering and Integration: Translation of a system(or subsystem, program, project, activity) concept into a preliminary and detailed design (engineering plans and specifications), performing risk identification/analysis/mitigation, traceability, and then integrating the various components to produce a working prototype or model of the system. Typical associated tasks include, but are not limited to, computer-aided design, design studies and analysis, high-level detailed specification preparation, configuration management and document control, fabrication, assembly and simulation, modeling, and training.

 

871-4: Test and Evaluation: Application of various techniques demonstrating that a prototype system (subsystem, program, project, or activity) performs in accordance with the objectives outlined in the original design. Associated tasks include, but are not limited to, testing of a prototype, first-article testing, environmental testing, independent verification and validation, reverse engineering, simulation and modeling, (to test the feasibility of a concept), system safety, quality assurance, physical testing of the product or system, and training.

 

Labor Category Job Descriptions

 

Labor Category

Job Description

Education, Years and Training Exp.

Program Manager/Lead

Provides supervision/management of the activities and staff of a research or technical unit. Identifies, plans, and organizes the staff to fulfill all contractual obligations.

B.S. Degree: Engineering, Science or Business

8

Project Manager/Lead

Provides technical project leadership/supervision to assigned projects. Organizes Project and task workloads. Manages funds or specified project.

B.S. Degree: Engineering, Science or Business

3

Subject Matter Expert

Has a high degree of knowledge for a specific functional task required for performance in an individual task order. Possesses unique capability or experience not available under basic labor categories.

BS/MS/Ph.D.

15

Sr. Chemical Engineer

Plans, develops, schedules, and conducts evaluation and operation of the detailed phases of the engineering of chemical, biochemical or physical processes. Performs work in which an extensive body of knowledge of chemical engineering is required.

B.S. Degree: Chemical Engineering

8

Chemical Engineer

Plans, develops, schedules and conducts evaluation and operation of the detailed phases of the engineering of chemical, biochemical or physical processes. Performs work in which an extensive body of knowledge of chemical engineering is required.

B.S. Degree: Chemical Engineering

4

Jr. Chemical Engineer

Plans, develops, schedules, and conducts evaluation and operation of the detailed phases of the engineering of chemical, biochemical or physical processes. Performs work in which an extensive body of knowledge of chemical engineering is required.

B.S. Degree: Chemical Engineering

0

Sr. Electrical Engineer

Plans, develops, schedules, and conducts evaluation and operation of the electrical principles, models, and processes. Performs work in which a general body of knowledge of electrical engineering is required.

B.S. Degree: Electrical Engineering

8

Electrical Engineer

Plans, develops, schedules, and conducts evaluation and operation of the electrical principles, models, and processes. Performs work in which a general body of knowledge of electrical engineering is required.

B.S. Degree: Electrical Engineering

4

Jr. Electrical Engineer

Plans, develops, schedules, and conducts evaluation and operation of the electrical principles, models, and processes. Performs work in which a general body of knowledge of electrical engineering is required.

B.S. Degree: Electrical Engineering

0

Sr. Mechanical Engineer

Plans, develops, schedules, and conducts evaluation and operation of the electrical principles, models, and processes. Performs work in which a general body of knowledge of mechanical engineering is required.

B.S. Degree: Mechanical Engineering

8

Mechanical Engineer

Plans, develops, schedules, and conducts evaluation and operation of the electrical principles, models, and processes. Performs work in which a general body of knowledge of mechanical engineering is required.

B.S. Degree: Mechanical Engineering

4

Jr. Mechanical Engineer

Plans, develops, schedules, and conducts evaluation and operation of the electrical principles, models, and processes. Performs work in which a general body of knowledge of mechanical engineering is required.

B.S. Degree: Mechanical Engineering

0

Sr. Electrical Engineering Technician

Performs product, manufacturing or applications support activities as needed. Provides supervision to assigned projects. Must have extensive directly related experience in field.

High School Diploma

8

Electrical Engineering Technician

Performs product, manufacturing or applications support activities as needed. Must have directly related experience in field.

High School Diploma

4

Jr. Electrical Engineering Technician

Performs product, manufacturing or applications support activities as needed. Must have directly related experience in field.

High School Diploma

0

Sr. Materials Technician

Independently plans and accomplishes complete projects or studies of broad scope and complexity. Serves as an expert in a narrow aspect of a particular field of engineering, e.g., environmental factors affecting thermal control coatings. Complexity of assignments typically requires considerable creativity and judgment to devise approaches to accomplish work, resolve design and operational problems, and make decisions in situations where standard methods, procedures, and techniques may not be applicable. Supervisor or professional engineer provides advice on unusual or controversial problems or policy matters; completed work is reviewed for compliance with overall project objectives. May supervise or train and be assisted by lower level technicians. Performs, at this level, one or a combination of such typical duties as:

   Prepares designs, specifications, and cost estimates for various complex space-coating systems.

   Plans approach to solve problems; conceives and recommends techniques; resolves design problems with contract personnel, and assures compatibility of coating with other parts of the system.

   Designs and coordinates test set-ups and experiments to prove or disprove the feasibility of preliminary formula; uses untried and untested measurement techniques; and improves the performance of the coating. Advises users on specifications that solve unique needs.

   Performs complex laboratory tests to determine chemical and physical characteristics or composition of solid, liquid, or gaseous materials and substances. Use of complex photo-optical instrumentation required. Must be able to operate and calibrate equipment.

   Plans the approach and conducts various experiments to develop space coatings characterized by (a) difficult performance requirements because of conflicting attributes; or (b) unusual combination of techniques or components. Arranges for fabrication of pilot models and determines test procedures and design of special test equipment.

High School Diploma

8

Materials Technician

Performs non-routine assignments of substantial variety and complexity, using operational precedents which are not fully applicable. Employee must recognize and choose appropriate methods based on criteria. Such assignments, which are typically parts of broader assignments, are screened to eliminate unusual design problems. May also plan such assignments. Receives technical advice from supervisor or engineer; work is reviewed for technical adequacy (or conformity with instructions). May have frequent contact with professionals and others within the establishment or outside the organization. Performs at this level one or a combination of such typical duties as:

   Develops or reviews designs by extracting and analyzing a variety of data. Applies established practices to develop, prepare, or recommend schematics, designs, specifications, drawings and materials lists.

   Conducts tests or experiments according to prescribed standards to determine chemical and physical characteristics; sets up and operates photo-optical instrumentation; operates test equipment to records data; measures and records problems of significant complexity that sometimes require resolution at a higher level; and analyzes data and prepares test reports.

   Applies methods outlined by others to limited segments of research and development projects; constructs experimental or prototype models to meet requirements; conducts tests or experiments and redesigns as necessary; and records and evaluates data and reports findings.

   Coats surfaces of Spacecraft Hardware with thermal control coatings or other material using spray guns and other devices.

High School Diploma

4

Jr. Materials Technician

Performs product, manufacturing or applications support activities as needed. Entry-level position.

High School Diploma

0

Sr. Mechanical Technician

Performs product, manufacturing or applications support activities as needed. Provides supervision to assigned projects. Must have extensive directly related experience in field.

High School Diploma

8

Mechanical Technician

Performs product, manufacturing or applications support activities as needed. Must have directly related experience in field.

High School Diploma

4

Jr. Mechanical Technician

Performs product, manufacturing or applications support activities as needed. Entry-level position

High School Diploma

0

Sr. CAD Operator

Prepares detailed drawings of mechanical or electrical parts, components, and assemblies manufacturing using CAD equipment

High School

Diploma

8

CAD Operator

Prepares detailed drawings of mechanical or electrical parts, components, and assemblies manufacturing using CAD equipment

High School

Diploma

4

Jr. CAD Operator

Prepares detailed drawings of mechanical or electrical parts, components, and assemblies manufacturing using CAD equipment

High School

Diploma

0

Sr. Chemist/Biologist

Performs research, development, testing, and/or analysis activities using principles and theories in the field of chemistry/biology. Must have extensive knowledge in the field of chemistry/biology.

B.S.: Chemistry or Biology

8

Chemist/Biologist

Performs research, development, testing, and/or analysis activities using principles and theories in the field of chemistry/biology. Must have working knowledge in the field of chemistry/biology.

B.S.: Chemistry or Biology

4

Jr. Chemist/Biologist

Performs research, development, testing, and/or analysis activities using principles and theories in the field of chemistry/biology.

B.S.: Chemistry or Biology

0

Sr. Physicist/Scientist

Performs research, development, testing, and/or analysis activities in the required field. Must have extensive knowledge in that field.

B.S.: In Technical Field

8

Physicist/Scientist

Performs research, development, testing, and/or analysis activities in the required field. Must have working knowledge in that field.

B.S.: In Technical Field

4

Jr. Physicist/Scientist

Performs research, development, testing, and/or analysis activities in the required field. Must have working knowledge in that field.

B.S.: In Technical Field

0

Sr. Software Engineer

Performs work in one or more of the phases of developing software used in products or services. Must have extensive knowledge of programming requirements needed.

B.S.: Engineering or Computer Science

8

Software Engineer

Performs work in one or more of the phases of developing software used in products or services. Must have working knowledge of programming requirements needed.

B.S.: Engineering or Computer Science

4

Jr. Software Engineer

Performs work in one or more of the phases of developing software used in products or services. Must have working knowledge of programming requirements needed.

B.S.: Engineering or Computer Science

0

Sr. System Analyst

Develops, gathers, and organizes system related information. Analyzes and formats information developed to evaluate the systems. Develops, plans, coordinates, and integrates systems related to support operational needs. Must have extensive knowledge in related field.

B.S.: In Technical Field

8

System Analyst

Develops, gathers, and organizes system related information. Analyzes and formats information developed to evaluate the systems. Develops, plans, coordinates, and integrates systems related to support operational needs. Must have working knowledge in related field.

B.S.: In Technical Field

4

Jr. System Analyst

Develops, gathers, and organizes system related information. Analyzes and formats information developed to evaluate the systems. Develops, plans, coordinates, and integrates systems related to support operational needs. Must have working knowledge in related field.

B.S.: In Technical Field

0

Sr. Information Specialist

Designs, develops and tests computer programs and hardware which support the company's internal management information systems.

B.S.: Management Information Systems or Computer Science

5

Information Specialist

Designs, develops and tests computer programs and hardware which support the company's internal management information systems.

High School

5

Sr. Documentation Specialist

Analyzes, evaluates, revises, and/or generates technical documentation as required. Determines consistency and clarity of style within technical reports. Must have basic understanding of subject matter of reports.

B.S.: Technical Field

8

Documentation Specialist

Analyzes, evaluates, revises, and/or generates technical documentation as required. Determines consistency and clarity of style within technical reports. Must have basic understanding of subject matter of reports.

High School Diploma

5

Jr. Documentation Specialist

Analyzes, evaluates, revises, and/or generates technical documentation as required. Determines consistency and clarity of style within technical reports. Must have basic understanding of subject matter of reports.

High School Diploma

0

Support

Encompasses support such as secretaries, clerks and computer operators plus other administrative related job categories which are essential to accomplishing the assigned tasks.

High School Diploma

0

Trainers

Conducts training courses for required skills. Interfaces with functional organizations to develop specifications for content of courses. Prepares lesson plans and the method and media to be presented.

B.S. or equivalent experience

3

 

SERVICES BASED ON FIXED UNIT PRICE

 

SIN

Description

Unit of Issue

GSA Price

Time of Delivery or Performance (ARO)

C 6635

Optical Properties Measurement (615-5006)

ea.

$150

2 weeks

C 6635

Optical Properties Measurement (615-5006) Quantity Discount for 10 or more measurements

ea.

$135

2 weeks

 

 

SERVICES BASED ON HOURLY LABOR RATES

SIN

Labor Category

GSA Labor Rate

C 6635

Technical/Application Development Support for Physical Properties

Testing and Inspection (615-5005)

 

 

Sr. Chemical Engineer

$117.45

 

Chemical Engineer

$86.75

 

Jr. Chemical Engineer

$58.29

 

Sr. Materials Technician

$96.97

 

Materials Technician

$58.23

 

Jr. Materials Technician

$43.52

 

Sr. Chemist/Biologist

$96.97

 

Chemist/Biologist

$76.25

 

Jr. Chemist/Biologist

$62.76

C 6650A

Equipment Maintenance and Repair for AZ Technology Optical Instruments, Test Equipment, Components and Accessories (615-5000)

 

 

Electrical Engineer

$97.66

 

Mechanical Engineer

$100.77

 

Physicist/Scientist

$99.17

 

Electrical Engineering Technician

$52.75

 

Software Engineer

$87.04

C 6650A

Service Agreements (Ancillary Services) for AZ Technology Optical Instruments, Test Equipment, Components and Accessories (615-5004)

 

 

Physicist/Scientist

$99.17

 

Mechanical Engineer

$100.77

 

Electrical Engineer

$97.66

 

Sr. Mechanical Engineer

$117.45

 

Sr. Electrical Engineer

$124.21

 

Electrical Engineering Technician

$52.75

 

Software Engineer

$87.04

C 6650A

Technical Training and Support (Ancillary Services) for AZ Technology Optical Instruments, Test Equipment, Components and Accessories (615-5005)

 

 

Physicist/Scientist

$99.17

 

Mechanical Engineer

$100.77

 

Sr. Mechanical Engineer

$117.45

 

Sr. Electrical Engineer

$124.21

 

Electrical Engineering Technician

$52.75

 

Software Engineer

$87.04

C 6650A

C 6650A: Technical/Application Development Support for Optical Instruments, Test Equipment, Components and Accessories (615-5006)

 

 

Physicist/Scientist

$99.17

 

Mechanical Engineer

$100.77

 

Electrical Engineer

$97.66

 

Sr. Mechanical Engineer

$117.45

 

Sr. Electrical Engineer

$124.21

 

Electrical Engineering Technician

$52.75

 

Software Engineer

$87.04

C H999

Chemical Testing and Analysis (873-2)

 

 

Sr. Chemical Engineer

$117.45

 

Chemical Engineer

$86.75

 

Jr. Chemical Engineer

$58.29

 

Sr. Materials Technician

$96.97

 

Materials Technician

$58.23

 

Jr. Material Technician

$43.52

 

Sr. Chemist/Biologist

$96.97

 

Chemist/Biologist

$76.25

 

Jr. Chemist/Biologist

$62.76

C J099

Preparations and Application of Chemical Compounds (801-001, 801-002,801-003)

 

 

Materials Technician

$58.23

 

Jr. Material Technician

$43.52

 

Chemist/Biologist

$76.25

 

Jr. Chemist/Biologist

$62.76

C R425

Professional Engineering Services (871-1, 871-2, 871-3, 871-4)

 

 

Program Manager

$113.13

 

Subject Matter Expert

$188.60

 

Sr. Chemical Engineer

$117.45

 

Chemical Engineer

$86.75

 

Jr. Chemical Engineer

$58.29

 

Sr. Electrical Engineer

$124.21

 

Electrical Engineer

$97.66

 

Jr. Electrical Engineer

$74.51

 

Sr. Mechanical Engineer

$117.45

 

Mechanical Engineer

$100.77

 

Jr. Mechanical Engineer

$62.82

 

Sr. Electrical Engineering Technician

$81.24

 

Electrical Engineering Technician

$52.75

 

Jr. Electrical Engineering Technician

$26.43

 

Sr. Materials Technician

$96.97

 

Materials Technician

$58.23

 

Jr. Materials Technician

$43.52

 

Sr. Mechanical Technician

$79.99

 

Mechanical Technician

$52.75

 

Jr. Mechanical Technician

$26.43

 

Sr. CAD Operator

$57.10

 

CAD Operator

$46.68

 

Jr. CAD Operator

$35.98

 

Sr. Chemist/Biologist

$96.97

 

Chemist/Biologist

$76.25

 

Jr. Chemist/Biologist

$62.76

 

Sr. Physicist/Scientist

$153.46

 

Physicist/Scientist

$99.17

 

Jr. Physicist/Scientist

$48.37

 

Sr. Software Engineer

$109.50

 

Software Engineer

$87.04

 

Jr. Software Engineer

$60.93

 

Sr. System Analyst

$127.67

 

System Analyst

$94.50

 

Jr. System Analyst

$61.31

 

Sr. Information Specialist

$92.06

 

Information Specialist

$47.00

 

Sr. Documentation Specialist

$48.05

 

Documentation Specialist

$26.72

 

Support

$35.25

 

Trainers

$73.87

 

 

COMPANY OVERVIEW

 

AZ Technology (http://www.azhsv.com) is a small business located in Huntsville, AL. The Company was founded in 1989 and is now housed in a 22,128 square foot facility. The company specializes in:

        Optical and experimental instrumentation development

        Flight hardware

        Laboratory instrumentation

        Commercial instruments

        Technical and engineering services

        Laboratory and test support

        Design support - optical, mechanical, electrical

        Engineering analyses - optical, thermal, aeroheating, structural, hydrocode

        Program support, technical and program risks, quality

        Specialty materials and coatings

        Tailored optical properties -VUV through far infrared

        Signature control/low observables

        Custom and standard products

        Information technology products and services

        Software development

        Web/IP-based client/server applications

        Collaboration, teleoperation, and teleconferencing systems

        Embedded software systems

 

AZ Technology offers a unique combination of scientific and engineering capabilities coupled with hardware development experience to provide cost effective development of complex hardware and systems. The Company has a proven record of successful completion of high technology endeavors, including space flight and commercial hardware. AZ Technology has extensive experience in the development of prototype and protoflight flight systems. The Optical Properties Monitor (OPM) and the Space Portable SpectroReflectometer (SPSR) are two recent flight instruments that were developed under the protoflight concept in partnership with NASA. These instruments were flown aboard the Space Shuttle and were used on the exterior of the Russian Mir Station.

 

http://www.azhsv.com/NewFiles/opm.htm

 

http://www.azhsv.com/NewFiles/SPSR.htm

 

 

 

The engineering staff includes professionals with years of expertise in multiple core technologies: optical physics, mechanical design, electronics design, manufacturing engineering, software design, robotics, material science, thermal physics and solid state, polymer, organic and qualitative chemistry. These disciplines provide the foundation to perform complex R&D efforts, design and fabricate optical and experimental instrumentation, and develop specialty materials and coatings.

 

Space Flight Experience:

AZ Technology offers a unique combination of scientific and engineering capabilities coupled with hardware development experience to provide cost effective development of scientific hardware. The company has a proven record of successful completion of high technology endeavors, including space flight hardware and commercial hardware. AZ Technology has extensive experience in the development of prototype and protoflight space flight systems. Two flight instruments, the Optical Properties Monitor (OPM) and the Space Portable SpectroReflectometer (SPSR), were developed under the protoflight concept in partnership with NASA and flown aboard the Space Shuttle and used on the exterior of the Russian Mir Station. The design, development testing, and verification of this hardware included integrating the requirements for hardware performance, Shuttle payloads, SpaceHab payloads, Mir payloads, and Extravehicular Activities (EVA) while maintaining a cost-effective program.

 

The engineering staff includes professionals with years of expertise in multiple core technologies: Optical physics, mechanical design, electronics design, manufacturing engineering, software design, robotics, material science, thermal physics and solid state, polymer, organic and qualitative chemistry. These disciplines provide the foundation to perform complex R&D efforts, design, and fabrication of optical and experimental instrumentation, and developing specialty materials and coatings.

 

Contamination is a major problem for all optical systems but is particularly critical for space systems. AZ Technology specializes in the behavior of materials in the space environment including optical contamination effects. One of the primary concerns is the materials used in space and ground optical systems and their potential as molecular and particulate contamination sources. Also of concern is the susceptibility of the optical system design to the effects of contamination. AZ Technology has built and flown a contamination monitor as part of the very successful Optical Properties Monitor (OPM) experiment that flew aboard the Shuttle and the Russian space station Mir.

 

http://www.azhsv.com/NewFiles/opm%20mir.htm

 

AZ Technology personnel have over 100 years combined experience in the behavior of materials in space and ground systems including contamination effects. One member of our staff has over 37 years experience in this area and was the PI on two space experiments to measure the optical effects of the space environment including contamination on materials. Another member has over 36 years in this technical area, mainly specializing in contamination effects and avoidance. While at NASA, he participated and managed the formulation and implementation of the contamination control plan for the Hubble Space Telescope and numerous other space payload systems. He was the author of the NASA specification MSFC-SPEC-1443 that defined new tests for materials used in the vicinity of sensitive optics.

 

Some of AZ Technology's space flight programs are discussed briefly in the following paragraphs.

 

Optical Properties Monitor (OPM):

OPM is a multipurpose in-space optical laboratory for the in-situ study of materials including thermal control surfaces, optical materials and coatings, and solar power materials. The initial mission was aboard the Russian Mir Station as part of the Shuttle/Mir program. The OPM was carried to Mir by the Space Shuttle in December 1996 mounted in the SpaceHab module. The OPM was deployed on the exterior of the Mir Docking Module by US/Russian EVA and operated for eight months. The OPM was retrieved by a Mir crew EVA in January, 1998 and returned to earth in February 1998 on STS 89.

 

The OPM is an experiment to determine how materials degrade when exposed to the space environment. The OPM exposed selected materials to low earth orbit and the induced environment of the Mir spacecraft. In-situ optical and thermal properties of test materials were measured using on-board instruments including spectral total hemispherical reflectance, Total Integrated Scatter (TIS) and Vacuum Ultraviolet (VUV) reflectance/transmittance.

 

AZ Technology was the primary developer on OPM from the science requirements to building, testing, and delivery of the hardware, through the data analysis. We were responsible for all aspects of the program including coordination with MSFC, JSC, KSC, and the Russian Space Agency.

 

EVA issues addressed in the OPM program included touch temperature; frangible materials; power cable connector/crew interface/mechanisms; materials compatibility; hardware deployment / stowage, component identification as well as safety, hazards and verification. High fidelity hydrolab models were also developed for crew training at JSC and at the Russian EVA training complex.

 

Space Portable SpectroReflectometer (SPSR):

The Space Portable SpectroReflectometer (SPSR) is a flight instrument to measure the optical properties of spacecraft operational surfaces. The SPSR provides the capability to inspect radiator and other external surfaces of long duration spacecraft to determine their condition and when (or if) repair or replacement is required. The flight unit is a hand-held instrument for use by an astronaut on EVA to inspect the spacecraft surfaces. The SPSR was launched on the Space shuttle STS-86 in September, 1997. The SPSR was used by EVA crewmen to measure radiator surfaces of the Russian Mir Station.

 

The SPSR reflectometer measures spectral total hemispherical reflectance from 250 nm to 2500 nm. The solar absorptance is calculated from the spectral data. The reflectometer makes absolute-type measurements using the integrating sphere. The prism monochromator provides the required wavelength range and spectral resolution. A set of position sensors and visual displays are used to aid the EVA crewman in positioning the SPSR onto the surface to be measured.

 

EVA issues addressed included handling constraints; display functionality; dual languages; power on/off and measurement on/off; instrument handling and crew gloved hand dexterity. Also, a neutral buoyancy model was developed for astronaut training at Marshall Space flight Center.

 

Thermal Control Surfaces Experiment (TCSE):

The Thermal Control Surfaces Experiment (TCSE) was the most complex hardware system on the Long Duration Experiment Facility (LDEF) and provided real-time measurement of thermo-optical properties of exposed test samples. The in-space measurements combined with extensive post-flight analyses provided the most comprehensive materials experiment ever flown at that time. In addition to the significance of the materials experiment, the TCSE was a microcosm of a typical electro-optical payload with optics, electro-mechanical drives, data and control system, bearings, switches, connectors, etc. The PI for the TCSE is the PI for this proposed effort.

 

http://www.azhsv.com/NewFiles/LDEF.htm

 

In April, 1984, the LDEF, with the TCSE as one of its complement of experiments, was deployed in low earth orbit by the Space Shuttle. The LDEF was retrieved in January 1990, and returned to earth in March 1990. The TCSE is the first experiment to measure in-space, optical properties of optical and thermal control surfaces the way they are routinely measured in the laboratory.

 

The TCSE was a completely self-contained experiment package; it provided its own power, data system, and pre-programmed controller for automatically exposing, monitoring, and measured the sample materials. The TCSE included a Data Acquisition and Control System (DACS) for experiment control, monitoring, and data collection. TCSE stored science and status data on a data recorder.

 

270 Volt Battery for the X-38/Experimental Crew Return Vehicle

This is a current effort in which AZ Technology is developing a 270-volt battery system for the Crew Return Vehicle for the International Space Station. Just before re-entry, the X-38 De-orbit Propulsion Stage is jettisoned and the 270 volt battery system provides up to 3 hours of runtime for the flight control surfaces and the parasail winches.. During the atmospheric entry phase, the vehicle will fly using flight control surfaces (2 body flaps and 2 rudders) controlled by electromechanical actuators powered by the battery system. AZ Technology has completed the design, manufacturing, and qualification of the batteries and is currently conducting acceptance and verification testing of the flight articles. These battery systems have the characteristic of very high power density and are the first 270-volt battery system qualified for human space flight.

 

 

http://www.azhsv.com/NewFiles/270v.htm

 

http://www.azhsv.com/NewFiles/270vGSE.htm

 

 

Flight payload experience includes the following:

        Safety and Mission Assurance: Present system complies with NHB 5300.4 (1C) and portions of NHB 5300.4 (1D-2)

        Government Source Inspection

        Process Controls

        Procurement Document Controls

        Inspection and Test Controls

        Nonconforming Article and Material Controls

        Audits by DCMA

        ISO 9001 Certification Program in process

        Operation and Mission Support

        Experiment Integration into Carrier

        Real-Time Experiment Control

        Data Collection and Analysis

        Real-Time HOSC Support

        Real-Time Troubleshooting and Analysis

        Training

        Developed OPM and SPSR Engineering Simulation Units

        Developed OPM and SPSR Neutral Buoyancy Lab Models

        Developed SPSR Functional Trainer

        Developed OPM and SPSR High Fidelity Dimensional Models

        Verification: OPM Verification Completed Against Multiple Criteria (MSFC, RSCE, EVA, SPACEHAB, SMART, and PSRP)

        Acceptance Testing for US and Russian Criteria

 

Information Technology Capabilities:

The AZ Technology Information Technology Group specializes in software and computer systems development and integration. Capabilities include:

         Flight-Qualified Payload Computer Control Systems and Software

         Payload and Core Systems Ground Support Equipment

         Mission Operations Support Systems

         Payload Carrier Support:

         Real-time Embedded Control Systems

         Collaboration & Videoconferencing Systems

 

AZ Technology personnel have decades of experience developing flight systems and software, serving as Principle Investigator (PI) and prime contractor on several payloads. Flight systems developed and/or supported include LDEF/TCSE, OPM, SPSR, KC-135 furnace, X-38 Experimental CRV battery, International Space Station test systems (Hatch, Common Berthing Mechanism, and 1553 network).

 

Carriers supported include SpaceHab, LDEF, Mir, and International Space Station. Payload ground support and operations systems have been developed for these systems. Next-generation Internet-based telescience and collaboration tools have been developed to support mission operations. AZTek-developed and integrated systems provide videoconferencing and data sharing to experimenters and engineers. Distance learning tools have been developed to support training and education/public outreach. Customers include NASA and the National Science Foundation. Real-time embedded control software has been developed for AZTek's line of optical instruments utilizing a variety of microprocessors and programming languages.

 

AZ Technology staff has extensive knowledge in a broad array of software technologies and their applications. Personnel hold multiple MS & BS degrees in Computer Science and Electrical Engineering. This combination allows AZTek to develop and implement both the high-level system architecture as well as the low-level chip communication required for embedded systems and device drivers. The primary software languages utilized in application development include: C/C++, Java, and Assembler. The main development and target computer platforms utilized are Windows PC's/servers and UNIX workstations. Operating systems expertise includes MS-Windows, UNIX, and Linux.

 

Flight-Qualified Payload Computer Control Systems and Software:

For our space flight payloads, we design and write flight-qualified computer control systems. These are typically written in C and assembly language and perform the high-level application layer tasks as well as custom written low-level device drivers. For small payloads, the software may have complete control of the hardware, requiring no operating system.

 

Payload and Core Systems Ground Support Equipment:

Flight systems require ground support equipment (GSE) to support their operation. Test systems are, likewise, required during unit development. AZTek designs and develops both automated and operator-controlled test systems incorporating feedback and control of stepper motors, valves, Programmable Logic Controllers (PLC), analog controllers, switches/relays, etc. AZTek designs and develops data acquisition systems to monitor test activities and flight operations. AZTek develops payload training systems for use by crew and support personnel.

 

AZ Technology personnel have also supported software development for ground support testing of the International Space Station Hatch, Common Berthing Mechanism, Node/Laboratory, and 1553 network. AZTek personnel also supported development of Payload Software Integration and Verification systems.

 

Mission Operations and Telescience Support Systems:

AZTek has developed and tested mission operations and telescience support systems for NASA since 1996. AZTek designs and develops customized voice over IP, videoconferencing, and real-time data systems for distributed operations and workgroups. AZTek developed systems are in use in applications ranging from real-time mission operations to education/public

outreach:

 

         Internet Voice Distribution System (IVoDS) for mission voice communications

         MSFC Telescience Resource Kit (TReK) test support

         EZStream, a TReK workstation Web server add-on (AZTek developed)

         Educational spin-offs: ISS Traveling Exhibit, Live from Space Station

 

We are now researching "next-generation" versions of these systems and helping NASA to deploy innovative new technology in:

 

         digital voice communications

         Web-based live telemetry

         telescience application to education/public outreach

 

The Internet Voice Distribution System (IVoDS) is representative of AZTek capabilities in this area. IVoDS provides a low-cost mission operations voice conferencing capability for experimenters. The "voice over the Internet" solution for the International Space Station (ISS) program is tied into the Payload Operations Integration Center at NASA's Marshall Space Flight Center in Huntsville, Alabama. The system consists of a network of personal computers utilizing science intranets and the public Internet to support voice conferencing. Users are located at NASA centers, universities, and companies throughout the world. The system links researchers, NASA operations personnel, and potentially crew together to support collaboration during Space Station experiment planning and operations.

 

EZStream is a client-server system that enables real-time process monitoring through the Internet. An example of its use is the NASA Live from Space Station (LFSS) display at the International Space Station (ISS) traveling museum exhibit. The NASA LFSS display makes real-time ISS systems and experiment data available on the Internet using only a web browser.

 

http://www.azhsv.com/NewFiles/LFSS.htm

 

http://www.azhsv.com/NewFiles/LIVE.htm

 

Real-time Embedded Control Systems:

AZTek develops real-time embedded control software for space flight payloads and ground support equipment. Our commercial instruments and automated test systems utilize Intel and Motorola CPU's, as well as special-purpose microprocessors. Some of the systems are truly embedded requiring no user input/output devices. Others incorporate a combination of graphical user interfaces (GUI) and special-purpose input devices (i.e. physical buttons & knobs).

 

Collaboration & Videoconferencing Systems:

AZTek's goal is to increase the effectiveness of personnel and processes by integrating new real-time collaboration tools into the daily workflow. Real-time communications among work groups is evolving towards Internet Protocol (IP) networks and personal computers due to increasing bandwidth and reliability combined with decreasing costs. VMS are now being adopted by large development programs such as NASA to aid collaboration among geographically scattered facilities, companies, and agencies. VMS reduce the need for expensive travel and impractical co-location of team members. AZTek is an authorized integrator of leading collaboration vendors including Polycom and FVC.

 

Coatings and Materials:

AZ Technology's coatings and materials processing capabilities encompass both thin and thick film deposition regimes. Our organization has significant experience in spacecraft coating development, formulation, testing and analysis in addition to the development of custom or tailored coatings to meet specific optical or electrical resistivity requirements. AZ Technology also has material synthesis and processing facilities that allow us to effectively control material properties and quality to aid in meeting long-term stability requirements of most spacecraft systems.

 

AZ Technology's thick film capability is facilitated by state-of-the-art equipment. High volume, low pressure (HVLP) turbine systems are used to deposit coatings onto components with complex geometry. Our current coating deposition facility is capable of handling components up to twelve square feet (3.6 m2) depending upon configuration. This facility can maintain a controlled environment during deposition and cure with respect to particulate, temperature and humidity. A recent addition to our capabilities is a second coating deposition facility that can accommodate hardware up to 48 square feet (4.5m2), again dependent on shape and configuration. In addition, AZ Technology deposition facilities are equipped for formulating, compounding and testing coatings to ensure batch-to-batch consistency and quality in the final product. To complement our well-equipped deposition facilities, AZ Technology is staffed with expert personnel dedicated to quality.

 

AZ Technology's thin film capability is located in an environmentally controlled laboratory. Our advanced plasma deposition equipment consists of state-of-the-art DC and RF magnetron sputtering in an 8-inch diameter vacuum chamber. Process parameters are computer controlled with real-time film thickness feedback. Our system has both multiple target and dual target co-sputtering capabilities. We have the capability of depositing single and multilayered thin film dielectric and metallic materials used in optics (thin film optical filters), electro-optics, sensors and thin film power conversion devices such as photovoltaics, thermoelectrics, and thermophotovoltaics.

 

AZ Technology facilities include polymer and ceramic synthesis and processing capability for the development of advanced spacecraft coating materials. AZ Technology can synthesize and produce very high purity polymers and ceramic powders through organic, organometallic, and sol-gel synthetic processes that are designed for extreme environment applications. To produce these materials, we have fully equipped wet chemistry and high temperature synthesis laboratory facilities. The high temperature ceramics processing facility has the capability to process materials up to 1700oC with a controlled atmosphere through purging with a variety of gases.

 

Material Testing:

AZ Technology facilities also include extensive material testing capability. Standard coating physical properties testing such as adhesion, abrasion resistance, optical properties and density analysis can be performed. AZ Technology has added the ability to perform space environmental effects (SEE) testing on materials to be exposed to those harsh conditions. Coatings under test in the simulated space environment can be subjected to the combined effects of ultraviolet (UV), vacuum ultraviolet (VUV) and high vacuum. As coating samples are exposed to the various forms of radiation, detectors within the exposure chamber monitor the sources to ensure that dosages and rates are stable and consistent. A separate chamber allows reflectance characteristics measurement of the samples in-vacuo through the utilization of a UV-VIS-NIR

 

http://www.azhsv.com/NewFiles/RadFac.htm

 

SpectroReflectometer also developed and built at AZ Technology. This combination of both exposure and in-vacuo measurement capability places AZ Technology in a very unique position in the spacecraft coating industry for "one stop shopping" of spacecraft coating needs.

 

The facilities meet environmental laws and regulations of federal, State of Alabama, and local governments for, but not limited to, the following groupings: airborne emissions, waterborne effluents, external radiation levels, outdoor noise, solid and bulk waste disposal practices, and handling and storage of toxic and hazardous waste.

 

Optical Measurement Instruments:

AZ Technology is one of the country's few specialists in the development and manufacturing of laboratory-grade surface optical measurement instruments. The instruments have been developed with IR&D funding, NASA SBIR contracts, and NASA Cooperative Agreements. The Company currently has seven commercial instruments and several more are in development. The company's approach to instrument development is to determine the need in the industry and to design and build an instrument that meets the market requirements.

 

AZ Technology's commercial instruments include a portable SpectroReflectometer that measures total hemispherical spectral reflectance of large or small surfaces from 250 nm wavelength to 2800 nm wavelength (including a vacuum version of the instrument); a portable SpectroReflectometer that measures the infrared region of the spectrum from 2.5 to 25 microns (including a vacuum version of the instrument); a portable reflectometer/emissometer that performs total hemispheric reflectance measurements from less than 2 microns wavelength to over 30 microns wavelength; and a lightweight, portable emissometer that performs total hemispheric measurements from less than 3 to greater than 35 micrometers wavelength.

 

Total Integrated Scatter and Retroreflectance Instruments:

One of the critical properties of optics used in high-power lasers is the scatter properties of these optics. AZ Technology developed two new instruments for the Air Force Arnold Engineering Development Center (AEDC). In this effort, two new and unique instruments were developed to measure Total Integrated Scatter (TIS) and retroreflectance of surfaces over the infrared spectrum. One instrument is a battery powered handheld instrument for the measure of scatter and reflectance at 15 angle of incidence and a single IR wavelength. The other is a laboratory bench instrument that measures reflectance and scatter at five angles of incidence scanned over the spectral range of 2.5 to 15 microns. Both instruments provide measurements of specular reflectance, diffuse reflectance, total hemispherical reflectance, retroreflectance, total integrated scatter, and RMS surface roughness. Both in-plane and out-of-plane scatter is collected by a unique collector design utilized in both instruments.

 

http://www.azhsv.com/NewFiles/SCTR.htm